FRONT DOOR > DISASSEMBLY |
1. REMOVE REAR DECK FLOOR BOX |
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Remove the 3 clips and the rear deck floor box.
2. PRECAUTION (w/ Navigation System for HDD) |
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
4. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG |
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Using a moulding remover, disengage the 3 claws and remove the front door inside handle bezel plug as shown in the illustration.
5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side) |
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Using a moulding remover, disengage the 2 clips and 5 claws as shown in the illustration.
Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.
6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side) |
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Using a moulding remover, disengage the 2 clips and 5 claws.
Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.
7. REMOVE DOOR ARMREST COVER |
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Remove the door armrest cover.
8. REMOVE COURTESY LIGHT ASSEMBLY |
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Using a screwdriver wrapped with protective tape, disengage the claw.
Disconnect the connector and remove the courtesy light assembly.
9. REMOVE NO. 1 FRONT DOOR STIFFENER CUSHION |
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Remove the screw and No. 1 front door stiffener cushion.
10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY |
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Remove the 3 screws.
Using a clip remover, disengage the 10 clips and front door trim board retainer.
*1 | Front Door Trim Board Retainer |
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Pull out the front door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.
Raise the front door trim board sub-assembly to disengage the 4 claws and remove the front door trim board sub-assembly together with the front door inner glass weatherstrip.
Disconnect each connector.
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Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.
Remove the front door trim board retainer (green) from the front door trim board sub-assembly.
11. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP |
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Using a moulding remover, disengage the 4 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.
12. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY |
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Disengage the clamp.
Remove the 2 screws and No. 2 front speaker assembly.
13. REMOVE FRONT DOOR SPEAKER GRILLE SUB-ASSEMBLY |
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Bend the claws as shown in the illustration to remove the front door speaker grille sub-assembly.
14. REMOVE SEAT MEMORY SWITCH (w/ Seat Position Memory System) |
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Remove the 2 screws and seat memory switch.
15. REMOVE FRONT DOOR TRIM POCKET |
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Remove the 7 screws and front door trim pocket.
16. REMOVE DOOR SIDE AIRBAG SENSOR |
Check that the power switch is off.
Check that the cable is disconnected from the negative (-) battery terminal.
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Disconnect the connector.
Push down the white housing lock and slide the yellow CPA. (At this time, the connector cannot be disconnected yet.)
Push down the white housing lock again and disconnect the connector.
After disconnecting the connector, check that the position of the white housing lock is correct as shown in the illustration.
Remove the bolt and door side airbag sensor.
17. REMOVE DOOR FRAME GARNISH |
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Remove the 2 clips and door frame garnish.
18. REMOVE FRONT NO. 3 SPEAKER ASSEMBLY |
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Disconnect the connector.
Remove the 2 screws.
Disengage the clip and remove the No. 3 front speaker assembly.
19. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY |
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Disconnect the connector.
Remove the 4 screws and No. 1 front speaker assembly.
20. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY |
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Disconnect each connector.
Remove the 2 screws and the outer mirror control ECU assembly.
21. REMOVE NO. 1 FRONT DOOR TRIM BRACKET |
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Remove the 2 screws and No. 1 front door trim bracket.
22. REMOVE FRONT DOOR SERVICE HOLE COVER |
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Disconnect the connector.
Remove the front door service hole cover.
23. REMOVE OUTER MIRROR PROTECTOR |
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Remove the outer mirror protector.
24. REMOVE OUTER MIRROR INSTALL HOLE COVER |
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Using a moulding remover, disengage the 2 claws and 2 guides, and remove the outer mirror install hole cover.
*1 | Moulding Remover |
25. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY |
w/o Side Monitor System:
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Disengage the clamp as shown in the illustration.
Remove the 3 nuts.
w/ Side Monitor System:
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Disconnect the connector.
Disengage the clamp as shown in the illustration.
Remove the 3 nuts.
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Disengage the claw and remove the outer rear view mirror assembly as shown in the illustration.
26. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY |
Connect the cable to the negative (-) battery terminal.
Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.
w/ Navigation System for HDD:
Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.
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Remove the 2 bolts.
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Remove the front door glass sub-assembly as indicated by the arrows in the order shown in the illustration.
27. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY |
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Disconnect the connector.
Loosen the temporary bolt.
*1 | Temporary Bolt |
Remove the 5 bolts.
Remove the front door window regulator assembly.
Remove the temporary bolt from the front door window regulator assembly.
28. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY |
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Using a T25 "TORX" socket wrench, remove the 3 screws and the front power window regulator motor assembly.
29. REMOVE FRONT DOOR GLASS RUN |
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Remove the front door glass run.
30. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY |
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Remove the bolt and front door rear lower frame sub-assembly as shown in the illustration.
31. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side) |
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Remove the hole plug.
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Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.
32. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side) |
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Using a screwdriver, disengage the claw and remove the front door outside handle cover.
33. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side) |
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Remove the hole plug.
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Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.
34. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY |
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Disengage the 2 claws.
Disconnect the connector.
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Move the lever in the direction indicated by the arrow in the illustration.
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Remove the front door outside handle assembly as shown in the illustration.
35. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD |
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Disengage the 3 claws and remove the front door front outside handle pad.
36. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD |
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Disengage the 2 claws and remove the front door rear outside handle pad.
37. REMOVE FRONT DOOR LOCK ASSEMBLY |
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Using a T30 "TORX" socket wrench, remove the 3 screws.
Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.
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Remove the door lock wiring harness seal from the front door lock assembly.
38. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY |
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Remove the front door lock remote control cable assembly.
39. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY |
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Using a screwdriver, disengage the 3 claws.
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Remove the front door inside locking cable assembly.
40. REMOVE ELECTRICAL KEY WIRE HARNESS |
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Disconnect the connector.
Disengage the 5 clamps and remove the electrical key wire harness.
41. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY |
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Using a T30 "TORX" socket wrench, loosen the screw.
Slide the front door outside handle frame sub-assembly to disengage the door handle nut and claw of the front door outside handle frame sub-assembly, and then remove it.
42. REMOVE FRONT DOOR LOCK OPEN ROD |
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Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.
43. REMOVE FRONT DOOR CHECK COVER |
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Remove the front door check cover.
44. REMOVE FRONT DOOR CHECK ASSEMBLY |
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Remove the bolt, 2 nuts and front door check assembly.
45. REMOVE FRONT DOOR WEATHERSTRIP |
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Using a clip remover, disengage the 19 clips and remove the front door weatherstrip.
*1 | Double-sided Tape |
46. REMOVE FRONT DOOR LOWER OUTSIDE MOULDING |
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Put protective tape around the front door lower outside moulding.
*1 | Protective Tape |
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Disengage the 5 claws and 5 clips to remove the front door lower outside moulding.
Remove the 5 clips (quarter vent louver retainer) from the front door lower outside moulding.
47. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY |
Item | Temperature |
Vehicle Body | 40 to 60°C (104 to 140°F) |
Moulding | 20 to 30°C (68 to 86°F) |
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Put protective tape around the front door outside moulding sub-assembly.
*1 | Protective Tape |
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Remove the hole plug and nut.
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Disengage the 10 clips and guide, and remove the front door outside moulding sub-assembly.
*1 | Double-sided Tape |
Remove the 10 clips (quarter vent louver retainer) and bolt from the front door outside moulding sub-assembly.
Remove the gasket.
48. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY |
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Put protective tape around the front door belt moulding assembly.
*1 | Protective Tape |
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Using a screwdriver, disengage the 6 claws and remove the front door belt moulding assembly.
49. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING |
Item | Temperature |
Vehicle Body | 40 to 60°C (104 to 140°F) |
Moulding | 20 to 30°C (68 to 86°F) |
Using a heat light, heat the front door rear window frame moulding.
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Using a moulding remover, remove the clip and front door rear window frame moulding.
*1 | Double-sided Tape |
*2 | Caulking Sponge |
50. REMOVE FRONT DOOR SCUFF PLATE |
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Disengage the 7 claws, 4 clips and guide, and remove the front door scuff plate LH.
w/ Illumination:
Disconnect the connector.
51. REMOVE COWL SIDE TRIM SUB-ASSEMBLY |
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Remove the clip.
Disengage the 2 clips and remove the cowl side trim sub-assembly LH.
52. REMOVE FRONT DOOR PANEL SUB-ASSEMBLY |
Disconnect each connector.
Disengage each clamp.
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Remove the bolt <A> and disengage the front door check assembly.
Remove the 4 bolts <B> and front door panel sub-assembly.
53. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING |
Insert a 4.0 mm (0.157 in.) drill bit into a drill.
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Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
Area | Dimension |
A | 5.0 mm (0.197 in.) |
Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 6 rivets.
Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
Disengage the guide and remove the front door upper window frame moulding from the door frame.
54. REMOVE FRONT DOOR FRONT WINDOW FRAME MOULDING |
Insert a 4.0 mm (0.157 in.) drill bit into a drill.
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Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
Area | Dimension |
A | 5.0 mm (0.197 in.) |
*1 | Caulking Sponge |
Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 2 rivets.
Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
Disengage the guide and remove the front door front window frame moulding from the door frame.