REAR DOOR > DISASSEMBLY

for Preparation Click here



1. REMOVE REAR DECK FLOOR BOX


    B221238
  1. Remove the 3 clips and the rear deck floor box.



2. PRECAUTION (w/ Navigation System for HDD)

NOTICE:
After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.



3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait for 90 seconds after disconnecting the terminal to prevent the airbag from deploying (Click here).

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).



4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    B217565
  1. Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.



5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    B217569
  1. Using a moulding remover, disengage the 2 clips and 3 claws.

  1. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.



6. REMOVE REAR DOOR ARMREST COVER


    B217573
  1. Remove the rear door armrest cover.



7. REMOVE COURTESY LIGHT ASSEMBLY


    E180207E01
  1. Using a screwdriver wrapped with protective tape, disengage the claw.

  1. Disconnect the connector and remove the courtesy light assembly.



8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    B217575E01
  1. Remove the 3 screws.

  1. Using a clip remover, disengage the 7 clips and 2 rear door trim board retainers.
    Text in Illustration 
    *1
    Rear Door Trim Board Retainer



    B217577
  1. Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

  1. Raise the rear door trim board sub-assembly to disengage the 4 claws and remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

  1. for 12 Speakers or 15 Speakers:

    1. Disconnect the connector.



    B217581
  1. Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration.

  1. Remove the 2 rear door trim board retainers (green) from the rear door trim board sub-assembly.



9. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    B217772
  1. Using a moulding remover, disengage the 4 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.



10. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 12 or 15 Speakers)


    E180762
  1. Disengage the clamp.

  1. Disengage the 3 claws and remove the rear No. 2 speaker assembly.



11. REMOVE REAR NO. 1 SPEAKER ASSEMBLY


    E180764
  1. Disconnect the connector.

  1. Remove the 3 screws and rear No. 1 speaker assembly.



12. REMOVE REAR DOOR FRAME GARNISH


    B217774
  1. Remove the 2 clips.

  1. Disengage the clip and remove the rear door frame garnish.



13. REMOVE REAR DOOR TRIM BRACKET


    B217776
  1. Remove the 2 screws and rear door trim bracket.



14. REMOVE REAR DOOR SERVICE HOLE COVER


    B217778
  1. Disconnect the 2 connectors and remove the rear door service hole cover.

    HINT:
    Remove any remaining butyl tape from the door.



15. REMOVE REAR DOOR CHECK COVER


    B217782
  1. Remove the rear door check cover.



16. REMOVE REAR DOOR CHECK ASSEMBLY


    B217784
  1. Remove the bolt, 2 nuts and rear door check assembly.



17. REMOVE REAR DOOR WEATHERSTRIP


    B217786E01
  1. Using a clip remover, disengage the 19 clips and remove the rear door weatherstrip.
    Text in Illustration 
    *1
    Double-sided Tape



18. REMOVE REAR DOOR GLASS RUN


    B217788
  1. Remove the rear door glass run.



19. REMOVE REAR DOOR VENT SEAL


    B218720
  1. Remove the rear door vent seal.



20. REMOVE REAR DOOR WINDOW REAR GUIDE SUB-ASSEMBLY


    B217790E01
  1. Loosen the temporary screw.
    Text in Illustration 
    *1
    Temporary Screw

  1. Remove the bolt and screw.

  1. Disengage the claw, guide and remove the rear door window rear guide sub-assembly.

  1. Remove the temporary screw from the rear door window rear guide sub-assembly.



21. REMOVE REAR DOOR REAR GUIDE SEAL


    B217798
  1. Remove the 2 screws and rear door rear guide seal.



22. REMOVE REAR DOOR GLASS SUB-ASSEMBLY
  1. Connect the cable to the negative (-) battery terminal and the rear power window regulator motor connector.

  1. Connect the power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

    1. w/ Navigation System for HDD:

      NOTICE:
      After the power switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the power switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

  1. Disconnect the power window regulator switch assembly and rear power window regulator motor connector.

  1. Disconnect the cable from the negative (-) battery terminal.

    CAUTION:
    Wait for 90 seconds after disconnecting the terminal to prevent the airbag from deploying (Click here).



    B217792
  1. Remove the 2 bolts.

    NOTICE:
    After the bolts are removed, do not allow the door glass to fall.



    B217794E01
  1. Remove the rear door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

    NOTICE:
    Do not damage the door glass.



23. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    B217800E01
  1. Loosen the temporary bolt.
    Text in Illustration 
    *1
    Temporary Bolt

    NOTICE:
    Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.

  1. Remove the 5 bolts.

  1. Remove the rear door window regulator assembly.

  1. Remove the temporary bolt from the rear door window regulator assembly.



24. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    B217802
  1. Using a T25 "TORX" socket wrench, remove the 3 screws and the rear power window regulator motor assembly.



25. REMOVE REAR DOOR LOCK ASSEMBLY


    B217804
  1. Using a T30 "TORX" socket wrench, remove the 3 screws.

  1. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.



    B217808
  1. Remove the door lock wiring harness seal from the rear door lock assembly.



26. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    B217811
  1. Using a screwdriver, disengage the claw.

    HINT:
    Tape the screwdriver tip before use.



    B217813
  1. Remove the rear door lock remote control cable assembly.



27. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    B217815
  1. Using a screwdriver, disengage the 3 claws.

    HINT:
    Tape the screwdriver tip before use.



    B217817
  1. Remove the rear door inside locking cable assembly.



28. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    B217820
  1. Using a T30 "TORX" socket wrench, loosen the screw.

    HINT:
    The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

  1. Disengage the claw and remove the rear door outside handle cover.



29. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    B218663
  1. Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

    NOTICE:
    The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.



    B217823
  1. Move the lever in the direction indicated by the arrow in the illustration.



    B217827
  1. Remove the rear door outside handle assembly as shown in the illustration.



30. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    B217831
  1. Disengage the 3 claws and remove the rear door front outside handle pad.



31. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    B217833
  1. Disengage the 2 claws and remove the rear door rear outside handle pad.



32. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    B217835
  1. Using a T30 "TORX" socket wrench, loosen the screw.

  1. Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove it.



33. REMOVE REAR DOOR LOWER OUTSIDE MOULDING


    B218479E01
  1. Put protective tape around the rear door lower outside moulding.
    Text in Illustration 
    *1
    Protective Tape



    B218480
  1. Disengage the clip and disconnect the No. 2 access panel weatherstrip.



    B218481
  1. Disengage the 5 claws and 4 clips to remove the rear door lower outside moulding.

  1. Remove the 4 clips (quarter vent louver retainer) from the rear door lower outside moulding.



34. REMOVE REAR DOOR PANEL PROTECTOR

HINT:
When removing the rear door panel protector, heat the vehicle body and rear door panel protector using a heat light.
Heating Temperature 
Item
Temperature
Vehicle Body
40 to 60°C (104 to 140°F)
Rear Door Panel Protector
20 to 30°C (68 to 86°F)

NOTICE:
Do not heat the vehicle body or rear door panel protector excessively.

  1. Using a heat light, heat the rear door panel protector.



    B217839E01
  1. Disengage the 11 clips, guide and remove the rear door panel protector as shown in the illustration.
    Text in Illustration 
    *1
    Double-sided Tape



35. REMOVE NO. 2 ACCESS PANEL WEATHERSTRIP

HINT:
When removing the No. 2 access panel weatherstrip, heat the vehicle rear door panel protector and No. 2 access panel weatherstrip using a heat light.
Heating Temperature 
Item
Temperature
Rear Door Panel Protector and No. 2 access panel weatherstrip
20 to 30°C (68 to 86°F)

NOTICE:
Do not heat the rear door panel protector or No. 2 access panel weatherstrip excessively.

  1. Using a heat light, heat the No. 2 access panel weatherstrip.



    B217843E01
  1. Disengage the 5 clips and remove the No. 2 access panel weatherstrip.
    Text in Illustration 
    *1
    Double-sided Tape



36. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

HINT:
When removing the rear door outside moulding sub-assembly, heat the vehicle body and rear door outside moulding sub-assembly using a heat light.

Heating Temperature 
Item
Temperature
Vehicle Body
40 to 60°C (104 to 140°F)
Moulding
20 to 30°C (68 to 86°F)

NOTICE:
Do not heat the vehicle body or moulding excessively.



    B218484E01
  1. Put protective tape around the rear door outside moulding sub-assembly.
    Text in Illustration 
    *1
    Protective Tape



    B218483
  1. Remove the hole plug and nut.



    B218485E01
  1. Disengage the 8 clips and remove the rear door outside moulding sub-assembly.
    Text in Illustration 
    *1
    Double-sided Tape

  1. Remove the 8 clips (quarter vent louver retainer) and bolt from the rear door outside moulding sub-assembly.

  1. Remove the gasket.



37. REMOVE REAR DOOR BELT MOULDING ASSEMBLY


    B218496E01
  1. Put protective tape around the rear door belt moulding assembly.
    Text in Illustration 
    *1
    Protective Tape



    B220593
  1. Using a screwdriver, disengage the 5 claws and remove the rear door belt moulding assembly.



38. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING SUB-ASSEMBLY

HINT:
When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding sub-assembly using a heat light.

Heating Temperature 
Item
Temperature
Vehicle Body
40 to 60°C (104 to 140°F)
Moulding
20 to 30°C (68 to 86°F)

NOTICE:
Do not heat the vehicle body or moulding excessively.

  1. Using a heat light, heat the rear door front window frame moulding sub-assembly.



    B218525E01
  1. Using a moulding remover, disengage the clip and remove the rear door front window frame moulding sub-assembly.
    Text in Illustration 
    *1
    Double-sided Tape
    *2
    Caulking Sponge



39. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING
  1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.



    B218529E01
  1. Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
    Area
    Dimension
    A
    5.0 mm (0.197 in.)
    Text in Illustration 
    *1
    Caulking Sponge

    NOTICE:
    Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

  1. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 3 rivets.

    NOTICE:
    1. Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
    2. Prying the rivets with the drill may damage the rivet installation holes or drill bit.
    3. Be careful of the drilled rivets, as they may be hot.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

  1. Disengage the guide and remove the rear door rear window frame moulding from the door frame.



40. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING
  1. Insert a 4.0 mm (0.157 in.) drill bit into a drill.



    B218531E01
  1. Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
    Area
    Dimension
    A
    5.0 mm (0.197 in.)

    NOTICE:
    Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

  1. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 4 rivets.

    NOTICE:
    1. Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
    2. Prying the rivets with the drill may damage the rivet installation holes or drill bit.
    3. Be careful of the drilled rivets, as they may be hot.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

  1. Disengage the guide and remove the rear door upper window frame moulding from the door frame.