REAR DOOR > DISASSEMBLY |
1. REMOVE REAR DECK FLOOR BOX |
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Remove the 3 clips and the rear deck floor box.
2. PRECAUTION (w/ Navigation System for HDD) |
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG |
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Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.
5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL |
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Using a moulding remover, disengage the 2 clips and 3 claws.
Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.
6. REMOVE REAR DOOR ARMREST COVER |
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Remove the rear door armrest cover.
7. REMOVE COURTESY LIGHT ASSEMBLY |
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Using a screwdriver wrapped with protective tape, disengage the claw.
Disconnect the connector and remove the courtesy light assembly.
8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY |
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Remove the 3 screws.
Using a clip remover, disengage the 7 clips and 2 rear door trim board retainers.
*1 | Rear Door Trim Board Retainer |
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Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.
Raise the rear door trim board sub-assembly to disengage the 4 claws and remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.
for 12 Speakers or 15 Speakers:
Disconnect the connector.
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Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration.
Remove the 2 rear door trim board retainers (green) from the rear door trim board sub-assembly.
9. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP |
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Using a moulding remover, disengage the 4 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.
10. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 12 or 15 Speakers) |
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Disengage the clamp.
Disengage the 3 claws and remove the rear No. 2 speaker assembly.
11. REMOVE REAR NO. 1 SPEAKER ASSEMBLY |
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Disconnect the connector.
Remove the 3 screws and rear No. 1 speaker assembly.
12. REMOVE REAR DOOR FRAME GARNISH |
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Remove the 2 clips.
Disengage the clip and remove the rear door frame garnish.
13. REMOVE REAR DOOR TRIM BRACKET |
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Remove the 2 screws and rear door trim bracket.
14. REMOVE REAR DOOR SERVICE HOLE COVER |
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Disconnect the 2 connectors and remove the rear door service hole cover.
15. REMOVE REAR DOOR CHECK COVER |
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Remove the rear door check cover.
16. REMOVE REAR DOOR CHECK ASSEMBLY |
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Remove the bolt, 2 nuts and rear door check assembly.
17. REMOVE REAR DOOR WEATHERSTRIP |
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Using a clip remover, disengage the 19 clips and remove the rear door weatherstrip.
*1 | Double-sided Tape |
18. REMOVE REAR DOOR GLASS RUN |
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Remove the rear door glass run.
19. REMOVE REAR DOOR VENT SEAL |
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Remove the rear door vent seal.
20. REMOVE REAR DOOR WINDOW REAR GUIDE SUB-ASSEMBLY |
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Loosen the temporary screw.
*1 | Temporary Screw |
Remove the bolt and screw.
Disengage the claw, guide and remove the rear door window rear guide sub-assembly.
Remove the temporary screw from the rear door window rear guide sub-assembly.
21. REMOVE REAR DOOR REAR GUIDE SEAL |
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Remove the 2 screws and rear door rear guide seal.
22. REMOVE REAR DOOR GLASS SUB-ASSEMBLY |
Connect the cable to the negative (-) battery terminal and the rear power window regulator motor connector.
Connect the power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.
w/ Navigation System for HDD:
Disconnect the power window regulator switch assembly and rear power window regulator motor connector.
Disconnect the cable from the negative (-) battery terminal.
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Remove the 2 bolts.
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Remove the rear door glass sub-assembly as indicated by the arrows in the order shown in the illustration.
23. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY |
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Loosen the temporary bolt.
*1 | Temporary Bolt |
Remove the 5 bolts.
Remove the rear door window regulator assembly.
Remove the temporary bolt from the rear door window regulator assembly.
24. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY |
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Using a T25 "TORX" socket wrench, remove the 3 screws and the rear power window regulator motor assembly.
25. REMOVE REAR DOOR LOCK ASSEMBLY |
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Using a T30 "TORX" socket wrench, remove the 3 screws.
Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.
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Remove the door lock wiring harness seal from the rear door lock assembly.
26. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY |
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Using a screwdriver, disengage the claw.
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Remove the rear door lock remote control cable assembly.
27. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY |
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Using a screwdriver, disengage the 3 claws.
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Remove the rear door inside locking cable assembly.
28. REMOVE REAR DOOR OUTSIDE HANDLE COVER |
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Using a T30 "TORX" socket wrench, loosen the screw.
Disengage the claw and remove the rear door outside handle cover.
29. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY |
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Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.
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Move the lever in the direction indicated by the arrow in the illustration.
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Remove the rear door outside handle assembly as shown in the illustration.
30. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD |
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Disengage the 3 claws and remove the rear door front outside handle pad.
31. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD |
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Disengage the 2 claws and remove the rear door rear outside handle pad.
32. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY |
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Using a T30 "TORX" socket wrench, loosen the screw.
Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove it.
33. REMOVE REAR DOOR LOWER OUTSIDE MOULDING |
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Put protective tape around the rear door lower outside moulding.
*1 | Protective Tape |
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Disengage the clip and disconnect the No. 2 access panel weatherstrip.
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Disengage the 5 claws and 4 clips to remove the rear door lower outside moulding.
Remove the 4 clips (quarter vent louver retainer) from the rear door lower outside moulding.
34. REMOVE REAR DOOR PANEL PROTECTOR |
Item | Temperature |
Vehicle Body | 40 to 60°C (104 to 140°F) |
Rear Door Panel Protector | 20 to 30°C (68 to 86°F) |
Using a heat light, heat the rear door panel protector.
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Disengage the 11 clips, guide and remove the rear door panel protector as shown in the illustration.
*1 | Double-sided Tape |
35. REMOVE NO. 2 ACCESS PANEL WEATHERSTRIP |
Item | Temperature |
Rear Door Panel Protector and No. 2 access panel weatherstrip | 20 to 30°C (68 to 86°F) |
Using a heat light, heat the No. 2 access panel weatherstrip.
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Disengage the 5 clips and remove the No. 2 access panel weatherstrip.
*1 | Double-sided Tape |
36. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY |
Item | Temperature |
Vehicle Body | 40 to 60°C (104 to 140°F) |
Moulding | 20 to 30°C (68 to 86°F) |
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Put protective tape around the rear door outside moulding sub-assembly.
*1 | Protective Tape |
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Remove the hole plug and nut.
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Disengage the 8 clips and remove the rear door outside moulding sub-assembly.
*1 | Double-sided Tape |
Remove the 8 clips (quarter vent louver retainer) and bolt from the rear door outside moulding sub-assembly.
Remove the gasket.
37. REMOVE REAR DOOR BELT MOULDING ASSEMBLY |
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Put protective tape around the rear door belt moulding assembly.
*1 | Protective Tape |
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Using a screwdriver, disengage the 5 claws and remove the rear door belt moulding assembly.
38. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING SUB-ASSEMBLY |
Item | Temperature |
Vehicle Body | 40 to 60°C (104 to 140°F) |
Moulding | 20 to 30°C (68 to 86°F) |
Using a heat light, heat the rear door front window frame moulding sub-assembly.
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Using a moulding remover, disengage the clip and remove the rear door front window frame moulding sub-assembly.
*1 | Double-sided Tape |
*2 | Caulking Sponge |
39. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING |
Insert a 4.0 mm (0.157 in.) drill bit into a drill.
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Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
Area | Dimension |
A | 5.0 mm (0.197 in.) |
*1 | Caulking Sponge |
Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 3 rivets.
Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
Disengage the guide and remove the rear door rear window frame moulding from the door frame.
40. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING |
Insert a 4.0 mm (0.157 in.) drill bit into a drill.
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Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
Area | Dimension |
A | 5.0 mm (0.197 in.) |
Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 4 rivets.
Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
Disengage the guide and remove the rear door upper window frame moulding from the door frame.